High Speed Stamping of Copper Contact for the Electrical Industry

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High Speed Stamping of Copper Contact for the Electrical Industry
High Speed Stamping of Copper Contact for the Electrical Industry

These copper contacts are used in the electrical industry.

We began by designing and building a custom stamping tool specifically for this project. Utilizing a 30-ton Bruderer press, we stamped the copper contacts at an impressive rate of 400 strokes per minute, all while holding a tight tolerance of +-.002". The final product had a .200" radius and measured .850" high, .178" wide, and .040" thick.

After inspection and testing, we delivered 500,000 to 1,000,000 of the .0065 lb parts to our customer's Bowling Green, Ohio location annually.

For more information about this project, see the details below. To learn about our other services, contact Superfine today.

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Custom High Speed Stamping of Copper Contact Specifications

Product Description
This copper contact is used within a Terminal Block application
Capabilities Applied/Processes
Primary:
Designed and built the tool
High Speed Stamping 400 strokes per minute
Secondary:
In-Process Inspection
Equipment Used to Manufacture Part
30 Ton Bruderer Press
Overall Part Dimensions
Length: .850"
Width: .178"
Thickness: .040"
Radius: .200"
Tightest Tolerances
+-.002"
Material Used
110 Copper
Material Finish
Natural
Inspection Performed
In-Process Inspection
Measure Material Thickness and Width Every Coil Change
Estimated Part Weight
.0065 lb. each / 6.5 lbs. per 1000
Industry for Use
Electrical
Volume
500,000 to 1,000,000 Annually
Delivery Location
Bowling Green, Ohio
Standards Met
Customer Supplied CAD Print
Product Name
Copper Contact

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