High Speed Stamping of Copper Contact for the Electrical Industry

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These copper contacts are used in the electrical industry.

We began by designing and building a custom stamping tool specifically for this project. Utilizing a 30-ton Bruderer press, we stamped the copper contacts at an impressive rate of 400 strokes per minute, all while holding a tight tolerance of +-.002". The final product had a .200" radius and measured .850" high, .178" wide, and .040" thick.

After inspection and testing, we delivered 500,000 to 1,000,000 of the .0065 lb parts to our customer's Bowling Green, Ohio location annually.

For more information about this project, see the details below. To learn about our other services, contact Superfine today.

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Custom High Speed Stamping of Copper Contact Specifications

Product Description: This copper contact is used within a Terminal Block application

Capabilities Applied/Processes

Primary:
Designed and built the tool
High Speed Stamping 400 strokes per minute: Secondary:
In-Process Inspection

Equipment Used to Manufacture Part: 30 Ton Bruderer Press

Overall Part Dimensions

Length: .850" Width: .178": Thickness: .040"
Radius: .200"

Tightest Tolerances: +-.002"

Material Used: 110 Copper

Material Finish: Natural

Inspection Performed: In-Process Inspection
Measure Material Thickness and Width Every Coil Change

Estimated Part Weight: .0065 lb. each / 6.5 lbs. per 1000

Industry for Use: Electrical

Volume: 500,000 to 1,000,000 Annually

Delivery Location: Bowling Green, Ohio

Standards Met: Customer Supplied CAD Print

Product Name: Copper Contact